How do you choose the fine-tuning method?
A sand mold was used. According to statistics, in China or internationally, 60% to 70% of castings are made of sand, of which about 70% are made of sand. The main reason is the higher cost of foundry sand compared to other casting methods.
The production process is simple and the production cycle is short. Therefore, castings such as automobile engine block, cylinder head and crankshaft are all cast with clay green sand. If the green sand does not meet the requirements, the use of sand, dry sand, dry sand or other sand should be considered. floor
The number of castings for green sand casting may vary from a few kilograms to tens of kilograms, while the castings for dry clay casting may weigh tens of tons. Generally, iron castings with hardened sand can be used for medium and large castings, and steel castings can be used in the form of water glass sand.
Get precise, smooth surface parts, but at a higher cost. Of course, the casting accuracy, surface quality, raw material load, metallographic structure and mechanical properties of sand castings are often poor. Therefore, if these performance requirements for castings are high, these requirements should be adopted.
Use other casting methods such as casting (wax casting), casting, low pressure casting, etc. High-performance castings produced in small batches remain an important process method. Expert skills are available for different types of disordered needs and are insensitive to many processes. Water glass sand mould, VRH water glass sand mould and organic ester water glass self-hardening sand can be used.
mold, clay dry mold, resin no-bake sand mold, cement sand mold, etc.; for single-layer castings, the mine modeling method is used for low production cost and high speed. Mass-produced or long-run shaped products are more suitable for multi-cardboard setting and cardboard setting methods, despite the shape and sand
High investment such as unpacking, but it can save engraving time and improve product quality to be compensated. Casting processes such as low pressure casting, casting, and casting are suitable for mass production due to expensive equipment and shapes. For small castings, enter horizontally or
The straight box-free high-pressure molding production line has high production energy and small footprint; the middle part can produce various types of box-type high-pressure molding machine production lines and air punch production lines, with models with fast customization and high precision. Line Requirements, Core Method Options
Uses: High-efficiency nuclear manufacturing methods such as core boxes, hot core boxes, and shell cores. Large batches of intermediate batches can be considered for resin-free sand and core formation.
Overheating Overheating of the microstructure after quenching can be observed from the rough mouth of the bearing parts. But to accurately judge the degree of its overheating must observe the microstructure. If coarse acicular martensite appears in the quenched structure of GCr15 steel, it is a quenched superheated structure. The reason for the formation may be the overall overheating caused by the quenching heating temperature is too high or the heating and holding time is too long; it may also be due to serious banded carbides in the original structure, forming local martensitic needle-like thick in the low-carbon area between the two bands, localized overheating. The retained austenite in the superheated structure increases and the dimensional stability decreases. Due to the overheating of the quenched structure and the coarse crystals of the steel, the toughness of the parts will be reduced, the impact resistance will be reduced, and the life of the bearing will also be reduced.
Chemical heat treatment is to make the surface of the workpiece infiltrate the atoms of one or several chemical elements, thereby changing the chemical composition, structure and properties of the surface of the workpiece. After quenching and low temperature tempering, the surface of the workpiece has high hardness, wear resistance and contact fatigue strength, and the core of the workpiece has high toughness.
Case hardening and tempering heat treatment is usually carried out by induction heating or flame heating. The main technical parameters are surface hardness, local hardness and effective hardened layer depth. Vickers hardness tester can be used for hardness testing, Rockwell or surface Rockwell hardness tester can also be used. The selection of the test force (scale) is related to the depth of the effective hardened layer and the surface hardness of the workpiece. There are three durometers involved here. 1. Vickers hardness tester is an important method to test the surface hardness of heat-treated workpieces. It can use a test force of 0.5-100kg to test the surface hardened layer as thin as 0.05mm thick. Its accuracy is yes, and it can distinguish the surface hardness of heat-treated workpieces. small differences. In addition, the depth of the effective hardened layer is also detected by a Vickers hardness tester. Therefore, it is necessary to have a Vickers hardness tester for units that perform surface heat treatment processing or use a large number of surface heat treatment workpieces. 2. The surface Rockwell hardness tester is also very suitable for testing the hardness of surface quenched workpieces. There are three scales for the surface Rockwell hardness tester to choose from. Various case-hardened workpieces with an effective hardening depth of more than 0.1mm can be tested. Although the accuracy of the surface Rockwell hardness tester is not as high as that of the Vickers hardness tester, it has been able to meet the requirements as a detection method for quality management and qualification inspection of heat treatment plants. Moreover, it also has the characteristics of simple operation, convenient use, low price, rapid measurement, and direct reading of hardness values. Using the surface Rockwell hardness tester, batches of surface heat-treated workpieces can be quickly and non-destructively tested piece by piece. This has important implications for metalworking and machine building plants. 3. When the surface heat treatment hardening layer is thick, the Rockwell hardness tester can also be used. When the thickness of the heat treatment hardened layer is 0.4-0.8mm, the HRA scale can be used, and when the thickness of the hardened layer exceeds 0.8mm, the HRC scale can be used. The three hardness values of Vickers, Rockwell and superficial Rockwell can be easily converted to each other and converted into standard, drawing or user-required hardness value. The corresponding conversion table has been given in the international standard ISO, American standard ASTM and Chinese standard GB/T.